Connector Max Operating Temperature

Connector Maximum Operating Temperature Guide

 

As electronics push into increasingly demanding environments, the thermal tolerance of every component becomes critical. KEL Corporation’s connector lineup is deliberately engineered across a wide operating temperature spectrum, giving designers clear choices at four distinct thermal tiers.

 

85°C: Widest Selection

The 85°C tier represents KEL’s broadest product range and covers the vast majority of consumer and commercial applications. Nine distinct series, including the ultra-fine 0.25mm pitch XSL and XSLS floating connectors and the micro coaxial TSL and TSL-NM2 cable connectors, give engineers flexibility across pitch, connector type, and form factor at this baseline rating.

Series: XSL · XSLS · DU · USL · USLS · DY · SSL · TSL  TSL-NM2

Pitch Range: 0.25mm – 0.5mm

 

The 105°C: Broadest Pitch Coverage

Stepping up to 105°C, KEL offers connectors from 0.4mm all the way to 0.635mm. This tier is notably home to the DW series (0.635mm pitch), the widest-pitch connector in the entire lineup, alongside the popular DT family and its variants. The 105°C rating is common in light industrial and automotive environments.

Series: DU12 · ASLS · DT/DT-FS · DT-S · DT-E/DT-E-FS · DY03/04 · DW

Pitch Range: 0.4mm – 0.635mm

 

125°C: Purpose-Built for Harsh Environments

At 125°C, the selection narrows but remains targeted: the DUS floating connector at 0.4mm pitch and the JG and DT12/13 series at 0.5mm serve demanding automotive and industrial applications where sustained elevated temperatures are unavoidable.

Series: DUS · JG (under development) · DT12/13

Pitch Range: 0.4mm – 0.5mm

 

140°C: Highest Heat Tolerance

The pinnacle of the lineup is the JF series (under development) rated to 140°C at 0.5mm pitch, aimed squarely at automotive and other extreme-duty use cases.

Series: JF (under development)

Pitch Range: 0.5mm

 

 

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